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Packaging and bagging machines in the laundry: potential and benefits

edited by
Marzio Nava

 

In this Focus column we discuss about packaging lines, bagging machines, and case packers, as well as robots and automation solutions for both small and industrial laundries. We are going to cover a wide range of packaging solutions for machines of all sizes. So, what key features should these machines have? Productivity is the starting point, closely tied to the quality of work. Machine safety is another crucial pillar, with safety systems that need to be state-of-theart to protect operators and maintain a safe working environment. Additionally, special attention should be given to the ergonomic design of the machines, as improving this aspect not only enhances the operator's experience but also reduces fatigue, boosting overall productivity. Finally, after-sales service often makes a significant difference. Timely and efficient support is vital for laundries, where downtime can lead to substantial financial losses. What is the added value of your machines?

BATTISTELLA B.G.

The bagging phase is a strategic moment for every laundry, as it represents the final step before delivering garments to the customer. Delivering the items in optimal condition, clean and well-protected, not only reflects a commitment to quality service but also fosters the satisfaction and trust of the customer. BATTISTELLA, a company with years of expertise in professional solutions for the industry, offers three models of bagging machines designed specifically for hanging garments (those placed on hangers more exactly). These machines are tailored to meet a variety of needs in terms of space, productivity, and ease of use. The first model, MEDUSA, is a wall-mounted manual bagging machine. Compact and discreet, it can be practically installed anywhere, making it ideal for laundries with limited space or flexible layouts. Equipped with a nylon roll holder and a heated sealing system, it ensures an airtight sealing that protects garments from dust, moisture, and dirt, delivering clean items to the customer in impeccable conditions. For those seeking an even more versatile solution, the MEDUSA/S model offers the same features and performance as the basic version, but with the added convenience of a floor stand equipped with wheels. This mobile design allows the bagging machine to be easily repositioned within the laundry room, without the need for fixed installation. It is the perfect choice for businesses that prioritize flexibility, especially when workspace layouts must frequently adapt to changing workloads. Finally, the MEDUSA/P is designed to meet the demands of laundries processing a high volume of garments daily. Featuring an integrated pneumatic system, the sealing and closing process is fully automated, reducing manual effort and significantly speeding up bagging operations. This translates in substantial time and energy savings, essential benefits during peak periods. In conclusion, choosing the most suitable bagging machine for your needs means investing in service quality and the final customer satisfaction: a garment that is perfectly protected and carefully presented is the best business card for any laundry. •

HELPI

HELPI has long developed specific models for industrial laundries, offering tailored solutions to handle various volumes and types of linen. Towels and flat linen are usually packaged using two similar models - either monoblock or on wheels. The HP AM95 model, featuring a 950mm sealing bar, is designed for highvolume operations, ensuring excellent performance, especially when integrated into automatic production lines. On the other hand, the HP AM81 model is more compact, yet widely used in smaller, familyrun businesses. Both machines are capable of automatically handling linen of different sizes, from towel packs to individual napkins, all without interruptions or requiring manual intervention of the operator. The system efficiently accommodates randomly arriving linen on the feeding conveyor, ensuring continuous and seamless packaging. These models are also used for garments and individual kits for nursing homes for which a dedicated packaging machine has been specifically developed: the HP SL. This model features side sealing units that create fully sealed packages on all four sides. All packaging machines have a simple, intuitive interface and can be interconnected with the company network. The PLC, equipped with a specially designed and customized program, ensures high efficiency and energy savings. Additionally, eco-friendly materials are always prioritized, including recycled plastic, plant-based raw materials, and compostable materials. •

IMPIANTI NOVOPAC

With a global leadership and over 40 years of proven experience, IMPIANTI NOVOPAC Srl has become a benchmark in industrial packaging. Our reliable and functional equipment has consistently demonstrated quality and durability, establishing Impianti Novopac as an internationally recognized brand. One of the flagship features of our extensive machinery range is our bagging machines for industrial laundries. Our solutions accommodate laundry items of all sizes, from large pieces to individual napkins. Designed with the latest ergonomic principles, our packaging machines are easy to use and truly user-friendly. The upper reel holder, positioned at a lower height, simplifies film roll loading and positioning. Additionally, the option to install the lower reel holder on a retractable cart enables quick and effortless replacement. All models are PLC-controlled and feature an intuitive, user-friendly interface designed according to the latest ergonomic standards. Users can easily make adjustments using images or touch keys on the display, ensuring quick and convenient control of production automation. This enhances productivity, minimizes errors, and allows operators to work with minimal effort and maximum efficiency. Furthermore, thanks to the remote-control possibility, our technicians can monitor and interact with installed systems, facilitating data exchange, diagnosing potential faults, and providing realtime assistance. We also offer a comprehensive after-sales service, including a large spare parts stock and prompt, specialized technical support. •

PONY

In the dynamic world of medium-sized laundries, efficient garment packaging is essential for ensuring quality service and controlling both labour and material costs. This is where the automatic vertical bagging machine, PONY, comes into play, an innovative solution that simplifies the packaging of garments ready for shipment and storage. With a productivity rate of up to 200 garments per hour, this bagging machine represents a strategic investment for laundries looking to improve efficiency while maintaining impeccable service. This state-of-the-art machine offers the option to set the cycle in three modes: manual, semi-automatic, and automatic, providing exceptional flexibility. Thanks to the automatic determination of garment length, the bagging machine easily adapts to different garment sizes, optimizing time, reducing material waste, and lowering related costs. The possibility to connect it to an automatic loading and unloading system for garments marks another step toward modernizing the process, leading to significant labour savings. Furthermore, its compatibility with bags of various thicknesses, materials, and widths enables it to adapt to the diverse needs of laundries. Safety is a priority in its design, with barriers to protect the operator and an advanced sealing system that minimizes dust from entering the bags. An integrated computer manages all functions and provides useful alerts, making operation simple and intuitive. The Pony vertical bagging machine is the perfect partner for saving time while ensuring constant quality at all times.•

 

DETERGO MAGAZINE # APRIL 2025

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